A molded gear is only as accurate as its mold. We take on both, the mold and the molding, in one project.
Injection-molded plastic parts
01Design
Tooth profile and fit checked for molding.
02Mold making
The cavity is built to that design.
03Injection molding
Trial samples first. Production once they’re approved.
04Inspection
Checked against your drawing or sample.
02 / Gears
Gears we mold.
Spur, helical, worm, bevel, and compound. Hubs and stacked gears come out of the mold as one part. Resin, size, and tolerance are set for each project.
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03 / Production
Operations.
01Injection molding
Raw material is injected into a precision mold and comes out as the part.
02Chamfering
The molded part is chamfered so sharp edges are removed.
03Quality inspection
The finished part is inspected against the requirements before it is shipped.
04 / Material
Why plastic over metal.
Most of our gears are POM. When a gear needs a different resin, we mold that too.
QuietPlastic teeth mesh softly. No metal-on-metal whine.
Low frictionPOM can suit dry-running applications. Lubrication needs depend on load, speed, and the mating material.
Wear-resistantMaterial, tooth geometry, and operating conditions all matter. We review them for your application.
LightA fraction of the weight of steel, so less load on the motor.
Rust-freeNo plating, no coating. Fine in damp places.
Low cost at volumeOnce the mold is built, every gear comes out formed. No cutting per part.
For high torque or sustained heat, metal is still the right call. We’ll tell you if that’s your case.
05 / Applications
Where they run.
Anywhere a small motor drives a mechanism that has to stay quiet.
RoboticsJoints and compact actuators
Standing desksLift columns
Medical bedsQuiet actuators near patients
AutomotiveWindow, seat, and mirror drives
PrintersPaper feed and drive trains
Tools & appliancesSmall gearboxes
Application images are illustrations.
Parts from the project
Project / Motion products
POM gears for robotics, desks, and medical beds.
The need. Quiet gear mesh and stable tooth geometry in mechanisms operating near people.
Our work. POM material selection and injection molding to drawing, with a review of tooth profiles, assembly fit, and dimensional stability.